Vacuum Carburizing Device / TVC
Model | TVC-2 (Medium) | TVC-3 (Large) |
---|---|---|
Internal effective dimension (mm) | 650H × 650W × 1220L | 820H × 820W × 1220L |
Attained vacuum level (Pa) | 10 or less | 10 or less |
Maximum throughput (kg) | 650 | 1000 |
Maximum temperature (℃) | 1100 | 1100 |
Temperature precision (℃) | ± 5 | ± 5 |
Utility power capacity (kW) | About 200 | About 260 |
Device Summary
- This device focuses more on operability and safety than conventional vacuum carburizing devices, enabling remote monitoring through mobile communication. This device is a new vacuum carburizing device that is environmentally friendly and energy-efficient.
- The next-generation reduced pressure quenching system has enabled treatment with a wider range of cooling conditions.
- A combination of a wider range of quenching oil temperature and servomotor oscillation has provided reduced transformation strain.
- A combination of “Hi-Pascal” and new technology “DN quenching” has shortened the carburizing and quenching time with an enhanced cooling rate.
- This device is equipped with an advance maintenance notification system as standard equipment.
- Features of individual operation
・ 20 seconds or less from the start of conveyance to oil submersion
・ Inverter control by acceleration and deceleration of in-furnace chain conveyance
・ Reduced operation time with a servomotor(Internal seal door: 2 seconds for opening/closing time Oil bath elevator falling speed: max. 950 mm/sec)
Vacuum Washer / TVW
Model | TVW-1 | TVW-23C | TVW-3.5 |
---|---|---|---|
Internal effective dimension(mm) | 410H x 460W x 760L | 820H x 820W x 1400L | 1200H x 820W x 1400L |
Attained vacuum level(kPa) | 1 | 1 | 1 |
Maximum throughput (kg) | 300 | 1000 | 1000 |
Amount of solvent(L) | 390 | 380/580(selectable) | 440 |
Utility power capacity (kW) | approx. 55 | approx. 95/110(selectable) | approx. 95 |
Compressed air required | small amount | small amount | small amount |
Oil hydraulic Device | none | none | none |
Standard operation cycle (for standard-shaped items) |
approx. 15 min. | approx. 20 min. | approx. 20 min. |
Standard operation cycle (for complicated-shaped items) |
approx. 25 min. | approx. 25 min. | approx. 25 min. |
Device Summary
- Energy saving structure thanks to the idling stop function of vacuum pump and condensation control of solvent.
- Improved degreasing performance by devising the shape of the shower nozzle.
- A wide range of degreasing patterns can be set according to various workpiece shapes.
Vacuum Device / TVF
Model | TVF-2 (Medium) | TVF-3 (Large) |
---|---|---|
Internal effective dimension (mm) | 650H × 610W × 920L | 760H × 920W × 1400L |
Attained vacuum level (Pa) | 1 or less | 1 or less |
Maximum throughput (kg) | 650 | 1000 |
Maximum temperature (℃) | 1320 | 1320 |
Temperature precision (℃) | ± 5 | ± 5 |
Utility power capacity (kW) | About 180 | About 340 |
Type of hydraulic system | Non-Hydraulic | Non-Hydraulic |
option | 3bar pressurized cooling | 3bar pressurized cooling |
option | High vacuum specifications | High vacuum specifications |
option | Convection heating function | Convection heating function |
Device Summary
- A simple structure that integrates the heating and cooling chambers repuires fewer consumable parts, less space.
- The components for heating chamber such as heat insulation, roller rails, and heaters are made of graphite.
- Vacuum insulation provides energy saving operation and better work environment.
- Bright heat processing is possible.
Vacuum Oil Quenching Device/ TVO
Model | TVO-1 (Small) |
---|---|
Internal effective dimension (mm) | 360H × 460W × 760L |
Attained vacuum level (Pa) | 2 |
Maximum throughput (kg) | 300 |
Maximum temperature (℃) | 1320 |
Temperature precision (℃) | ± 5 |
Utility power capacity (kW) | About 160 |
Type of hydraulic system | Non-Hydraulic |
option | Aircraft specifications |
Device Summary
- This device focuses more on operability and safety than conventional vacuum oil quenching devices, enabling remote monitoring through mobile communication. This device is a new vacuum oil quenching device that is environmentally friendly and energy-efficient.
- This device has two chambers separated by an internal seal door. The heating chamber and cooling chamber are separated from each other, providing reduced energy loss.
- This device is of a small lot type and thus easy to handle.
- The cooling chamber can be used with oil cooling and gas cooling.
- A servomotor has been adopted for the oil bath elevator, enabling quenching with various conditions.
Vacuum Tempering Device / TVT
Model | TVT-1 (Small) | TVT-2 (Medium) | TVT-3 (Large) |
---|---|---|---|
Internal effective dimension (mm) | 360H × 460W × 760L | 650H × 650W × 1220L | 820H × 820W × 1400L |
Ultimate vacuum (Pa) | 2 | 2 | 2 |
Maximum throughput (kg) | 300 | 650 | 1000 |
Maximum temperature (℃) | 700 | 700 | 700 |
Temperature precision (℃) | ± 5 | ± 5 | ± 5 |
Utility power capacity (kW) | About 90 | About 135 | About 220 |
Type of hydraulic system | Non-Hydraulic | Non-Hydraulic | Non-Hydraulic |
Option | Aircraft specifications | Aircraft specifications | Aircraft specifications |
Device Summary
- This device has 1.5 times more insulation than our previous models. With reduced heat loss, this device realizes energy saving and CO2 emissions reduction.
- The heating chamber and cooling chamber are independent from each other. The reduced heating and cooling time has reduced energy loss.
- This device provides a bright surface without surface oxidation. A three-chamber furnace model is also available which provides high productivity and brightness.
Tempering Device / TAT
Model | TAT-1 (Small) | TAT-2 (Medium) | TAT-3 (Large) |
---|---|---|---|
Internal effective dimension (mm) | 360H × 460W × 760L | 650H × 650W × 1220L | 820H × 820W × 1400L |
Maximum throughput (kg) | 300 | 650 | 1000 |
Maximum temperature (℃) | 300 | 300 | 300 |
Temperature precision (℃) | ± 5 | ± 5 | ± 5 |
Utility power capacity (kW) | About 49 | About 50 | About 77 |
Type of hydraulic system | Non-hydraulic | Non-hydraulic | Non-hydraulic |
Our tempering Device with hot air circulating system provides excellent heat uniformity.
The use of a sheath heater and lightweight insulating materials make it possible for short-time treatment. Furthermore, the combination of stirring fan and current plate enables stable temperature distribution within the device.
* High-temperature tempering device is available as an option.
TVCC
Model Specifications (total device length) |
TVCC (1) 1 heating room + quenching chamber (8.15m) |
TVCC (2) 2 heating rooms + quenching chamber (13.15m) |
TVCC (3) 3 heating rooms + quenching chamber (16.15m) |
TVCC (4) 4 heating rooms + quenching chamber (19.15m) |
---|---|---|---|---|
Processing tact (mins) | 300 (5h) | 135 (2.25h) | 90 (1.5h) | 70 (1.17h) |
Production | 400kg/5h 80kg/h |
400kg/2.25h 177kg/h |
400kg/1.5h 266kg/h |
400kg/1.17h 342kg/h |
Productivity comparison | 100 | 225 | 333 | 430 |
Productivity cost comparison (JPY/kg) | 17.7 | 14.6 | 12.4 | 11.5 |
* [Estimated conditions] Material : SCM420 Effective hardened layer : 0.6mm Gross processing amount : 650kg Net weight : 400kg Single quantity : 0.9kg Unit price setting : 15 JPY / kwh N2: 100 JPY / ㎥ C2H2: 1100 JPY / ㎥ Operating conditions : 20 days / month 24 hours / day
Device Summary
- Exellent cooling system (Hi-Pascal technology * patent pending) realizes high hardness and low strain.
- Continuous type saves energy by cutting heat loss while moving.
- The space available for maintenance from both sides can be used effectively, and maintenance costs can be significantly reduced.
- Visualization of maintenance management, operation status, inspection data, etc. by remote monitoring is avalable.
- Since there is no need to move large-scale equipment, there is less risk of equipment stoppage and the running cost during operation can be reduced.
TVCC-G
Model Specifications (total device length) |
TVCC-G (1) (TVF reference) |
TVCC-G (2) 2 heating rooms + gas cooling room |
TVCC-G (3) 3 heating rooms + gas cooling room |
TVCC-G (4) 4 heating rooms + gas cooling room |
---|---|---|---|---|
Processing tact | 480 minutes (8h) | 160 minutes (2.7h) | 120 minutes (2h) | 96 minutes (1.6h) |
Production | 400kg/8h 50kg/h |
400kg/2.7h 148.1kg/h |
400kg/2h 200kg/h |
400kg/1.6h 250kg/h |
Productivity comparison |
100 | 300 | 400 | 500 |
Productivity cost comparison (JPY/kg) |
25.5 | 25.5 | 19.8 | 19 |
* [Estimated conditions] Gross processing amount : 650kg Net weight : 400kg Unit price setting : 15 yen / kwh, N2: 100 yen / ㎥
* This device is also ideal for heat treatment of electromagnetic stainless steel (SUS430 series).
Device Summary
- Because it is a continuous type device, it prevents heat loss; thus, the work can be heated effectively.
- The space available for maintenance from both sides can be used effectively, and maintenance costs can be significantly reduced.
- Visualization of maintenance management, operation status, inspection information, etc. by remote monitoring is possible.
- Since there is no need to move large-scale equipment, there is less risk of equipment stoppage and the running cost during operation can be reduced.